• Home
  • Blog
  • Shop
  • About
  • Contact
  • Facebook
  • Home
  • Blog
  • Shop
  • About
  • Contact
  • Facebook

Blog Post

Custom amplifier rack

23 May 2017
0 Comment
Vedran Relja
Ford Capri Build Log

I bought a set of amplifiers some time ago and stored them, because I wanted to incorporate them into the overall design. The rear shelf looked like a perfect place to mount them, since there was no room for anything else. After a few failed ideas, I finally came up with a plan and the build started.

Ford Capri custom amplifier rack

The rear shelf was was replaced with a thicker steel plate.

Ford Capri custom amplifier rack

The raster was set for the reinforcement and ventilation holes.

Ford Capri custom amplifier rack

I used the embossing tool to strengthen the shelf even more. As for the holes, they have a couple of functions: porting bass from the trunk, cooling the amplifiers, and porting the warm air from the trunk heater onto the rear glass.

Ford Capri custom amplifier rack

The basic layout was created.

Ford Capri custom amplifier rack

This nut riveting tool came in handy again in the build.

Ford Capri custom amplifier rack

Bottom part of the rivet nut. Everything still needs to be painted.

Ford Capri custom amplifier rack

Top view of the rivet nut.

Ford Capri custom amplifier rack

Wanted to create a continuous surface in the back, so I needed to fill the gaps between the amplifiers somehow. I came up with the idea – I could get a shell from a burned-out amplifier and cut it to size.

Ford Capri custom amplifier rack

I found a local shop that has a huge aluminum cutting saw, and had the amplifier casing cut to desired lengths and angles.

Ford Capri custom amplifier rack

The single amplifier casing was enough to cut all the pieces I needed .

Ford Capri custom amplifier rack

By utilizing one of the fastening screws, I created the hinges for the covers.

Ford Capri custom amplifier rack

The hinge in action.

Ford Capri custom amplifier rack

For the front fastening I used the L brackets, rivets, screws and some more rivet nuts.

Ford Capri custom amplifier rack

At the last moment I decided to re-drill the rivets, since I haven’t been pleased about how they held the brackets to the cover.

Ford Capri custom amplifier rack

The threads were cut and everything was tightened together with bolts.

Ford Capri custom amplifier rack

I had an issue with the clearance at the edge.

Ford Capri custom amplifier rack

The problem was solved by using a hacksaw.

Ford Capri custom amplifier rack

Finally all the mounting has been done, but to make the amplifiers more like the rest of the interior, there was some more work to be done.

Ford Capri custom amplifier rack

In the meantime, bunch of parts were sandblasted and the epoxy primer was added. I preheated the rear shelf, so the vibration dampening material could be installed.

Ford Capri custom amplifier rack

The sound deadening material was applied to the surface.

Ford Capri custom amplifier rack

Instead of those expensive sound deadening rollers, I used the wallpapers ones and for me they worked like a charm.

Ford Capri custom amplifier rack

To reduce the possibility of getting the sound deadening smell, I decided to use the self adhesive aluminum foil.

Ford Capri custom amplifier rack

This is Oleg. He had a day off, so I decided to use the best of the situation. He was applying the aluminum foil for an hour.

Ford Capri custom amplifier rack

Next step was cutting the leather into three pieces and sewing them together.

Ford Capri custom amplifier rack

I tend to make everything detachable, but this time the leather needed to be glued. I used a polyurethane based glue.

Ford Capri custom amplifier rack

This is the edge trim, which I used throughout the build.

Ford Capri custom amplifier rack

It was cut to size and inserted in designated spots. The stitch work was aligned with the center of the mono block amplifiers.

Ford Capri custom amplifier rack

To get the amplifiers similar to the rest of the interior, I decided to powder-coat them.

Ford Capri custom amplifier rack

Everything prepared and ready for the next stage.

Ford Capri custom amplifier rack

The final product, mounted to the shelf.

Ford Capri custom amplifier rack

Since the Capri doesn’t have the rear wire defroster, the amplifiers will heat up the rear window. A small heat blower will be mounted in the trunk, so the hot air will be ported through the holes onto the rear windscreen.

Ford Capri custom amplifier rack

There is some minor work with the fine aligning of the amplifiers and covers, and the wiring. Until then, thank you for your attention!

If you like what you see, you can always follow us on Facebook and Instagram :)

–

Share

  • google-share

Search

Categories

  • Build Log
  • Design Thing
  • Ford Capri Build Log
  • Misc
  • Movie Night
  • Old Stuff
  • People&Cars
  • Rollin'&Strollin'
  • Swingship Enterprise
Place your ad here
Place your ad here
AeroMagic
Miromax
OnAir
Solvis
Elly Prizeman
Janakis Lindyhopoulos

Archive

  • April 2020
  • March 2020
  • October 2019
  • September 2019
  • February 2019
  • January 2019
  • November 2018
  • August 2018
  • July 2018
  • June 2018
  • March 2018
  • February 2018
  • December 2017
  • November 2017
  • September 2017
  • August 2017
  • July 2017
  • June 2017
  • May 2017
  • April 2017
  • March 2017
  • February 2017
  • January 2017
  • December 2016
  • November 2016
  • October 2016
  • September 2016
  • August 2016
  • July 2016
  • June 2016
  • May 2016
  • April 2016
  • March 2016
  • February 2016
  • January 2016
  • December 2015
  • November 2015
  • September 2015
  • August 2015
  • July 2015
  • June 2015
  • May 2015
© Craftomoto 2015.
We use cookies to ensure that we give you the best experience on our website.